Thompson Precision

Reverse Engineering

Design for Manufacture Support
On Time – Always
Rapid Service
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A Reverse engineering service is offered by our mechanical design and precision CNC machining experts. This is done using the latest laser scanning technology and Solidworks design software.

Reverse engineering is the process of working out how something functions, or achieving an end results by working backwards (hence the name). It is a popular method for companies that know what they want to achieve but aren’t sure how to get there, or where an old part that is no longer available is required for production.

At Thompson Precision, we have the experience, expertise and technology to reverse engineer almost anything, in face we love relish a challenge and getting stuck in to a project of this nature is something that we absolutely love. It’s that love, care and attention that keeps our customers coming back time and time again.

Why Choose Thompson Precision

Latest CNC Technology

Latest CNC Technology

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Fast and Accurate

Fast & Accurate

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High Precision Experts for 85 years

High Precision Experts for 85 years

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large Scale CNC Milling

Large Scale CNC Milling

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Handheld-3D-Scanning-of-Car-Body-Panel

How we got Started in Reverse Engineering

Our early days started as instrument makers followed by war work.  This high volume automotive component engineering, hydraulic motor and cylinder manufacturing along with pioneering robotic systems in the 1960’s and 1970’s lead to our adoption of the 1st computer numerically control CNC technology.  This history has shaped the company and made it what it is today.

We specialise in high precision CNC machining, assembly, casting, fabrication and reverse engineering employing the most modern CNC milling, CNC turning, 3D design and laser scanning systems.

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Our knowledge ensures we do the job right first time

This substantial investment coupled with our understanding of the very latest production methods as well as those from the past means that we can offer, we believe, gives you an unparalleled reverse engineering service.

Often we are asked to apply our techniques to components, assemblies or complete products that have long since ceased production and where spare parts are no longer available. Understanding how these items were originally made is a great advantage to us when being active in manufacturing them in today’s high tech environment. For example a sand cast component pre 1970 would have been produced using a hand carved or conventionally machined wooden pattern.

The method we would use today would probably involve laser scanning of an existing part if available or drawing directly into 3D then creating a 3D CAD model followed by rapid prototyping of the pattern directly from the CAD data. This will result in a casting of much improved quality and appearance over the copied original which in many cases is desirable but if the casting is for a classic car then it is more important that the new casting looks like the original. If this is the case then we may choose to make the casting in the traditional manner and we still retain the pattern making skills to be able to do this.

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When it comes to the machining of reverse engineered components the performance requirements must also be taken into consideration. The levels of precision available from today’s CNC equipment are greatly superior to that available in the past.

We always take this into account when we are making a part which will operate with original parts. If the performance is too good then the existing classic parts may be put under undue strain and cause failures or undue wear.

If you have a reverse engineering project that you would like to discuss, please don’t hesitate to get in touch with the team.

Reverse Engineering Gallery

Laser Scan

Laser Scan File

laserscan-and-upscale-camera

Laserscan and Upscale Camera

laser-scan-reverse-engineering

Laser Scan Reverse Engineering and Reproduction of Antiquities

reverse-engineered-remote-control

Reverse Engineered Remote Control

reverse-engineering

Reverse Engineering

reverse-engineering-and-upscaling-of-electric-toothbrush

Reverse Engineering and Upscaling of Electric Toothbrush

Case Studies

CNC Machining of Large Hydraulic Manifold

CNC Machining of Large Hydraulic Manifold

The client required a large hydraulic manifold to be machined from a block of aluminium 1100 x 600 x 400mm. With the manifold needing to be machined to a high tolerance required by the client.

Electronics Enclosure

Electronics Enclosure

This case study was from a client who was very specific about the requirements for this electronics enclosure for the exact positional tolerances. It was a challenging job & one we completed to perfection.

High Precision Aerospace Fixture

High Precision Aerospace Fixture

The case study for this job was for an aerospace part that was no longer available to purchase. We had limited information to go on, but once again we finished this job to a very high standard.

Fishing Reel

Mechanical Prototyping of a Fishing Reel

The client for this case study had a new fishing reel concept that they wanted us to manufacturer so they could test it out before taking the design further.

Why Choose Thompson Precision

Latest CNC Technology

Latest CNC Technology

Sed et sapien in tortordiam. Etiam porttitor suscipit ligula sit amet egestas.

Fast and Accurate

Fast & Accurate

Sed et sapien in tortordiam. Etiam porttitor suscipit ligula sit amet egestas.

High Precision Experts for 85 years

High Precision Experts for 85 years

Sed et sapien in tortordiam. Etiam porttitor suscipit ligula sit amet egestas.

large Scale CNC Milling

Large Scale CNC Milling

Sed et sapien in tortordiam. Etiam porttitor suscipit ligula sit amet egestas.

Our Clients

EKN
Cambridge Consultants
Rolls Royce
Cambridge University
Oxford University
Imperial College London
Northrop Grumman
Roxel
Thorlabs
Ametek
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